1. Project Overview

Torasung specializes in providing electrical cabinet solutions for manufacturing plants, ensuring high operational efficiency, safety, and energy savings. With extensive experience in designing, installing, and optimizing electrical systems, Torasung has successfully implemented numerous electrical cabinet projects for large factories, improving production processes and minimizing operational risks.

In this project, the factory required a new electrical cabinet system capable of handling high loads, ensuring voltage stability, and integrating modern monitoring technologies. The factory spans 20,000 m² with over 10 production lines operating simultaneously, necessitating a flexible and easily expandable system. Additionally, safety was a top priority due to the specific production environment, which posed potential electrical hazards.

2. Electrical Cabinet Factory Requirements

During the operational assessment, the factory outlined specific requirements for the new electrical cabinet system:

• Voltage Stability: The system must maintain a consistent power supply at 380V ± 5%, preventing voltage drops or overload issues, especially for production lines with a power capacity of up to 500 kW.
• Energy Efficiency: The electrical cabinet solution should optimize power consumption, achieving at least a 20% reduction in electricity costs per month.
• Scalability: The system must allow for easy expansion when the factory upgrades production lines or adds new equipment without disrupting ongoing operations.
• High Safety Standards: Compliance with industrial electrical safety standards (IEC 61439) to minimize fire hazards and ensure maximum protection for operating personnel.
• Smart Monitoring Integration: The system should support remote monitoring through SCADA, provide early fault warnings, and generate operational data for optimization.

3. Torasung’s Solution

Torasung conducted a thorough survey, analysis, and implementation of a modern electrical cabinet system tailored to the factory’s needs, including:

3.1. System Design and Integration

• Developed an electrical circuit diagram suited to production requirements.
• Integrated protective devices such as MCBs, MCCBs, and RCDs for enhanced safety.
• Applied automation technology for real-time system monitoring and control.
• Designed the system to handle a maximum load capacity of up to 800 kW.

3.2. Installation and System Testing

• Utilized IEC-compliant components to ensure a lifespan of over 10 years.
• Key components sourced from reputable brands such as LS, Schneider, and Siemens to guarantee high operational efficiency.
• Conducted system checks post-installation to verify stability.
• Provided training for personnel on system operation and maintenance.
• Performed a 72-hour test and calibration before final handover.

3.3. Achieved Results

Following the implementation of Torasung’s electrical cabinet solution, the factories experienced:

• 20-30% reduction in energy costs due to optimized power management.
• 40% improvement in operational efficiency, reducing downtime from 12 hours/month to under 3 hours/month.
• Enhanced safety levels, lowering fire risk to below 0.1%.
• Seamless expansion capability, allowing a 20% increase in power capacity without core system modifications.

4. Conclusion

Torasung’s electrical cabinet solution has enabled factories to optimize operations, reduce costs, and enhance performance. With expertise and advanced technical capabilities, Torasung remains a trusted partner in industrial electrical systems, supporting businesses in achieving sustainable growth.