A reliable UPS solution is essential for industrial operations, especially in high-demand sectors like textiles. Power disruptions can cause production downtime, equipment damage, and missed delivery schedules. To address these challenges, Torasung provided a high-capacity UPS system for a textile factory, ensuring seamless power supply and uninterrupted production.

Introduction about Textile Factory

A large-scale textile factory specializing in fabric and garment production for export faced unstable power supply issues, leading to production disruptions. The factory includes:

  • Area: 50,000 m², covering production zones, raw material warehouses, and office spaces.
  • Workforce: Over 2,000 employees, including technicians and workers operating in shifts.
  • Machinery & Equipment:
    • 150 industrial weaving machines running continuously.
    • 20 automatic fabric dyeing lines.
    • 30 CNC laser cutting machines.
    • Automated control systems & internal transport robots.

Given the high-intensity operation, any power outage could cause severe production losses and affect product quality. To address this issue, the factory management decided to implement a high-capacity UPS system to ensure stable power supply. Torasung was chosen as the trusted partner for supplying, installing, and integrating this solution.

Ups solution for textile factory
Textile Factory

Challenges for UPS Solution

Before deploying the UPS system, the factory faced critical issues:

  • Production Disruptions: Unexpected power outages caused interruptions in the weaving process, resulting in defective fabrics and higher rejection rates.
  • Equipment Damage: Sudden shutdowns reduced the lifespan of machinery and increased maintenance costs.
  • Missed Delivery Deadlines: Production downtime affected order fulfillment schedules, impacting customer trust.
  • Material Wastage: Power failures during dyeing or laser cutting led to material loss and wasted resources.

Torasung’s UPS Solution

UPS solution
UPS System Overview

After conducting an in-depth assessment of the factory’s power infrastructure, Torasung implemented an 800 kVA UPS system, following these steps:

1. Selecting the Right UPS System

Based on the factory’s requirements, Torasung selected the APC Galaxy VX 500-1500 kVA series, featuring:

  • Stable power supply for weaving, dyeing, and laser-cutting processes.
  • Lithium-ion battery backup, providing 15-30 minutes of power—sufficient for generator activation.
  • Double-conversion technology to protect machinery from voltage fluctuations.

2. Installation & Power System Integration

  • Installation Area: 500 m², including the UPS unit, ATS panels, and distribution system.
  • UPS connectivity: Integrated with critical areas such as weaving machines, laser cutters, dyeing lines, and automated control systems.
  • Automatic Transfer Switch (ATS): Configured to seamlessly switch between UPS and backup generators.

3. Monitoring System Integration

  • Installed UPS monitoring software, allowing technicians to track system status remotely and receive real-time alerts.

4. Training & Maintenance

  • Provided hands-on training for technical staff on UPS operation and maintenance.
  • Scheduled biannual maintenance checks to ensure long-term system stability.

Results Achieved

Following the UPS system installation, the factory experienced significant improvements:
100% continuous operation, eliminating downtime due to power failures.
Reduced product defects, ensuring fabric quality and production consistency.
Protected machinery, extending equipment lifespan and reducing repair costs.
Maintained delivery schedules, improving customer satisfaction.
Minimized material waste, preventing losses in critical manufacturing stages.

UPS Model Recommendations for Other Industries

Beyond the textile industry, Torasung provides UPS solutions for electronics manufacturing, food processing, healthcare, and data centers. Below are suitable models for each sector:

Industry UPS Model Power Capacity Application
Electronics Manufacturing APC Smart-UPS SRT 5-20 kVA 5 – 20 kVA Protecting SMT lines, soldering machines, and component testing equipment.
Food & Beverage Factories APC Galaxy VS 100-500 kVA 100 – 500 kVA Ensuring continuous operation of refrigeration and packaging systems.
Healthcare & Hospitals APC Symmetra PX 48-500 kVA 48 – 500 kVA Providing stable power for MRI machines, laboratory equipment, and surgical devices.
Data Centers APC Galaxy VX 500-1500 kVA 500 – 1500 kVA Ensuring uptime for servers and critical IT infrastructure.

🔹 Key Benefits of UPS for Other Industries:

  • Electronics Manufacturing: Prevents voltage fluctuations, ensuring precision in production.
  • Food & Beverage: Maintains stable refrigeration temperatures, preventing spoilage.
  • Healthcare: Keeps medical equipment running without interruption, ensuring patient safety.
  • Data Centers: Protects critical IT infrastructure and prevents data loss during power outages.
  • UPS Systems
    UPS System Overview

Conclusion

The UPS system installed by Torasung has helped the textile factory maintain stable operations, optimize production, and protect critical equipment. With expertise in industrial infrastructure, Torasung offers tailored UPS solutions for various industries, ensuring continuous business operations and enhanced efficiency.

📩 Contact Torasung today to find the right UPS solution for your business!

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